Maniratan Machinery, established in the year 1975, is one of the leading manufacturer of Roller Chains, Conveyor Chains, Peg Chains, Stainless Steel Chains, Extended Pin/Rod Chains, Rubber Top Chains and Biplanar Chain.
We also manufacture specialize chain as per your drawing or sample.
Maniratan Machinery is now an established brand with an excellent track record for the best customer satisfaction. We have never compromised on the quality and the services provided to customer.
A rubber top chain, also known as a rubber-top conveyor chain or a rubber conveyor chain, is a type of conveyor system commonly used in various industries for material handling and transportation. Unlike traditional conveyor belts that are made entirely of rubber, rubber top chains feature modular components that consist of both rubber and plastic.
The design of rubber top chains typically includes interlocking modules or links made of plastic, with rubber pads or inserts attached to the top surface of these modules. These rubber pads provide a gripping surface for the items being conveyed, preventing them from slipping or sliding on the conveyor. The combination of plastic and rubber in the chain's design offers benefits such as flexibility, durability, and improved traction.
Rubber top chains are a type of conveyor chain used in various industrial applications. These chains have rubber or elastomeric attachments on the top surface of the chain links.
The rubber top serves several purposes and offers specific advantages in certain situations :
Gripping and Traction : Rubber top chains provide enhanced grip and traction for items being conveyed. This is especially useful for moving products up steep inclines or ensuring items don't slip during transportation.
Reduced Sliding and Damage : The rubber top cushions the impact of items as they move along the conveyor, reducing the potential for damage. This is particularly important for delicate or easily scratchable items.
Noise and Vibration Reduction : The rubber top helps dampen noise and vibration generated by the chain and the items being conveyed. This is beneficial in environments where noise reduction is a concern, such as in food processing or packaging.
Non-Slip Surface : When dealing with items that might otherwise slide or shift on a conveyor, the rubber top provides a non-slip surface, ensuring consistent movement without the risk of products falling off.
Gentle Conveyance : Rubber top chains are often used in industries where gentle handling of products is crucial, such as in the packaging of fragile goods or in the pharmaceutical industry.
High-Temperature Applications : Some rubber top chains are designed to withstand high temperatures, making them suitable for industries like baking, where items move through ovens on a conveyor.
Easy Cleaning : The rubber top can be designed with a smooth and easy-to-clean surface, which is important in industries like food processing, where maintaining hygiene is critical.
Customization : Rubber top chains can be customized with different rubber compounds to match the specific needs of an industry. This includes considerations like chemical resistance, temperature tolerance, and more.
Versatility : Rubber top chains are used across a range of industries, including food and beverage, packaging, automotive, and manufacturing.
It's important to note that the selection of a conveyor chain, including whether to use a rubber top chain, depends on the specific requirements of the application. Factors like the type of products being conveyed, the environment, the required speed, and the overall conveyor setup will influence the choice of chain type. When considering a rubber top chain, manufacturers will often provide guidance on the best type of rubber compound and design for a given application.
Maintaining a rubber top chain, commonly used in conveyor systems, is crucial to ensure its longevity and proper functionality. Rubber top chains are often used in industries such as food processing, packaging, and manufacturing.
Regular Cleaning : Clean the rubber top chain regularly to prevent the buildup of debris, dirt, and contaminants. Use a soft brush or compressed air to remove loose particles. Avoid using harsh chemicals that might degrade the rubber material.
Proper Lubrication : Lubrication is essential to reduce friction and wear on the chain components. However, when dealing with rubber top chains, it's important to use lubricants that are compatible with rubber. Consult the chain manufacturer's recommendations for suitable lubricants. Avoid using lubricants that could cause the rubber to deteriorate.
Inspect for Damage : Regularly inspect the rubber top chain for any signs of damage, such as cracks, tears, or missing rubber segments. Replace any damaged sections promptly to prevent further deterioration and potential chain failure.
Tension Adjustment : Keep the chain properly tensioned according to the manufacturer's guidelines. Too much tension can lead to premature wear, while too little tension can cause the chain to skip or slip. Improper tension can also stress the rubber segments.
Avoid Overloading : Do not overload the conveyor system beyond its recommended capacity. Overloading can put excessive strain on the rubber top chain, leading to accelerated wear and potential damage.
Temperature Control : If the conveyor operates in extreme temperatures, ensure that the rubber material can withstand those conditions. Extreme heat or cold might affect the rubber's elasticity and overall integrity.
Avoid Abrasive Materials : If the conveyor system transports abrasive materials, consider using additional protective measures to prevent excessive wear on the rubber top chain. This might include installing wear-resistant guards or liners.
Scheduled Maintenance : Set up a regular maintenance schedule that includes cleaning, lubrication, inspection, and potential replacements. This proactive approach can help catch issues before they lead to costly downtime.
Proper Storage : If you have spare rubber top chains, store them in a clean, dry, and protected environment to prevent degradation due to environmental factors.
Consult the Manufacturer : Always refer to the manufacturer's maintenance guidelines and recommendations. They will have specific instructions tailored to their product that should be followed for optimal performance and longevity.
Remember that maintenance practices can vary depending on the specific type of rubber top chain, conveyor system, and the industry you are working in. Regular and appropriate maintenance will not only extend the life of the rubber top chain but also contribute to the overall efficiency and reliability of your conveyor system.
Food and Beverage Industry : Rubber top chains are often used in food processing and packaging lines to transport products like bottles, cans, containers, and packaged food items. The rubber tops provide a cushioned surface to prevent damage to delicate items.
Automotive Industry : These chains can be found in automotive manufacturing processes for moving parts along assembly lines. The rubber tops help to secure and stabilize components as they are moved between different stages of production.
Logistics and Warehousing : Rubber top chains are used in logistics and warehousing facilities to transport packages, boxes, and other items. The rubber surface ensures that items stay in place during transport.
Material Handling : Industries that deal with bulk materials, such as mining, agriculture, and construction, use rubber top chains to move materials like grains, aggregates, and minerals.
Bottling and Packaging : In bottling plants and packaging facilities, rubber top chains are employed to move bottles, containers, and packages along production lines, ensuring proper alignment and spacing.
Textile Industry : Rubber top chains are sometimes used in textile manufacturing processes to move fabrics or garments through various stages of production.
Pharmaceutical Industry : In pharmaceutical manufacturing, these chains can be used to transport vials, containers, and other items through different processing stages.
The modular design of rubber top chains allows for easy maintenance and replacement of individual components. If a rubber pad becomes damaged or worn out, it can be replaced without needing to replace the entire chain.
It's important to note that the specific design and material choices can vary based on the application's requirements and the environment in which the chain will operate.